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Installation steps of reducer for permeable brick machine equipment

announcer:cqyaoyangrelease time:2021-12-21times

  For permeable brick machine equipment, the reducer is a very important mechanical transmission device. Many people do not know what the function of the reducer is. The main function of the reducer is to increase the output torque while reducing the operating speed. The ratio of torque output is based on the motor output multiplied by the reduction ratio, but it must be noted that the rated torque of the reducer cannot be exceeded. In addition, it reduces the inertia of the load while decelerating.

  Reducers are currently widely used in many industries in our country, such as: metallurgical industry, coal industry, water conservancy industry, shipbuilding industry, construction machinery industry and so on.

  The use of permeable brick machine equipment is also one of them. Before daily production and application, the installation of the reducer must be installed and used in strict accordance with the operating regulations. The following editor will talk about how to install the reducer correctly.

  step 1

  Prepare and check the tools and parts required for installation, and check all parts to avoid shortage of parts. At the same time, prepare spare screws and spare parts to avoid the phenomenon that the parts are damaged and cannot be installed smoothly.

  Step 2

  Before installation, carefully confirm whether the motor and reducer are intact, and strictly check whether the dimensions of the parts connecting the motor and the reducer are matched, including the dimensions and tolerances of the positioning boss of the motor, the input shaft and the groove of the reducer.

  Step 3

  Unscrew the screw on the dust-proof hole on the outer side of the reducer flange, adjust the PCS system clamping ring to align the side hole with the dust-proof hole, and insert the inner hexagon to tighten. After that, remove the motor shaft key.

  Step 4

  Naturally connect the motor and the reducer. When connecting, it must be ensured that the concentricity of the output shaft of the reducer and the input shaft of the motor is the same, and the outer flanges of the two are parallel. If the concentricity is inconsistent, it will cause the motor shaft to break or the gear of the reducer to wear.

  Step 5

  Before connecting the motor and the reducer, the keyway of the motor shaft should be perpendicular to the tightening bolt. To ensure uniform force, first screw on the mounting bolts at any diagonal position, but do not tighten, then screw on the other two diagonal mounting bolts, and then tighten the four mounting bolts one by one. Finally, tighten the tightening bolts.

  Step 6

  All tightening bolts need to be fixed and checked with a torque wrench according to the marked fixed torque data. The correct installation between the reducer and mechanical equipment is similar to the correct installation between the reducer and the drive motor. The key is to ensure that the concentricity of the output shaft of the reducer and the driven part of the shaft is consistent.